Quaternary oxides and catalysts containing quaternary oxides

ABSTRACT

A quaternary oxide includes a dopant metal, a dopant nonmetal, titanium, and oxygen. The atomic ratio of titanium, oxygen and dopant nonmetal may be 1:0.5-1.99:0.01-1.5. Quaternary oxides may be used in catalytic compositions, in coatings for disinfecting surfaces and in coatings for self-cleaning surfaces. A method of making a quaternary oxide includes combining ingredients including a titanium source, a dopant nonmetal source, a dopant metal salt, and a polar organic solvent to form a reaction mixture; and heating the reaction mixture.

REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. application Ser.No. 11/615,711, filed Dec. 22, 2006 now U.S. Pat. No. 7,901,660, whichclaims the benefit of U.S. Provisional Application No. 60/754,679entitled “Quaternary Oxides And Catalysts Containing Quaternary Oxides”filed Dec. 29, 2005, which is incorporated by reference in its entirety.

FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

The subject matter of this application may have been funded in partunder a research grant from the National Science Foundation, under GrantNumber CTS-0120978, Banner/UFAS 149646919110. The U.S. Government mayhave rights in this invention.

BACKGROUND

Photocatalysts provide for catalysis of chemical reactions whenirradiated by electromagnetic radiation. One advantage of photocatalystsis environmental stability, since they are relatively inert untilsubjected to irradiation. Photocatalysts have been investigated forapplications in a variety of areas, including environmental remediation.Stable catalysts that promote oxidation reactions can oxidize pollutantsin air and in water, including inorganic pollutants, organic pollutantsand microorganisms. By breaking the pollutants down into substances thatare less harmful, the need for storage or disposal of pollutants thathave been extracted from air or water can be minimized.

Titanium oxide (TiO₂) in the anatase structure type is an example of aphotocatalyst that is useful in many different applications. Titaniumoxide is a semiconductor that is stable in a wide range of environmentalconditions and that promotes oxidation-reduction (redox) reactions whenirradiated with ultraviolet light. Systems utilizing titanium oxide andultraviolet radiation have been used for commercial water purification.In addition, titanium oxide has been investigated and/or used forapplications including air purification, hydrogen production by thephotochemical splitting of water, nitrogen fixation, odor control,antimicrobial surface coatings, and self-cleaning surface coatings.

One drawback to the use of titanium oxide as a photocatalyst is therequirement for irradiation by ultraviolet light, due to its large bandgap. Since ultraviolet radiation is only a small portion of solarradiation once it has passed though the atmosphere, titanium oxide has alow photon yield when exposed to sunlight. Doping of titanium oxide withother elements can provide for a narrowing of the band gap, allowing forincreased reactivity under visible light. These doped materials do notnecessarily provide for increased oxidation of pollutants under visiblelight, however. Possible explanations for the low oxidation efficiencyinclude rapid recombination of the electron-hole pairs before oxidationcan occur, and the short lifetimes of the charge carrying dopants. Inaddition, doped titanium oxide typically is expensive to produce and isdifficult to obtain in large enough quantities for use in environmentalremediation facilities.

A stable photocatalyst that can efficiently promote redox reactionsunder visible light would be beneficial. It would be desirable to formsuch a photocatalyst by a method that is relatively inexpensive and thatcan be readily scaled up to produce large quantities.

SUMMARY

In one aspect, the invention provides a quaternary oxide that includes adopant metal, a dopant nonmetal, titanium, and oxygen. The atomic ratioof titanium, oxygen and dopant nonmetal is 1:0.5-1.99:0.01-1.5.

In another aspect of the invention, there is a catalytic compositionthat includes a quaternary oxide including a dopant metal, a dopantnonmetal, titanium and oxygen. The atomic ratio of titanium, oxygen anddopant nonmetal is 1:0.5-1.99:0.01-1.5.

In yet another aspect of the invention, there is a disinfecting surfacethat includes a coating on a substrate, where the coating contains aquaternary oxide including a dopant metal, a dopant nonmetal, titaniumand oxygen. When bacteria are in contact with the composition and areirradiated with visible light, the concentration of living bacteria isreduced by 20% within 1 hour.

In yet another aspect of the invention, there is a self-cleaning surfacethat includes a coating on a substrate, where the coating contains aquaternary oxide including a dopant metal, a dopant nonmetal, titaniumand oxygen. When an organic substance is in contact with the coating andis irradiated with visible light, the concentration of the organicsubstance is reduced by 40% within 4 hours.

In yet another aspect of the invention, there is a method of making aquaternary oxide that includes combining ingredients to form a reactionmixture, and heating the reaction mixture. The ingredients include atitanium source, a dopant nonmetal source, a dopant metal salt, and apolar organic solvent.

In yet another aspect of the invention, there is a method of making aquaternary oxide that includes combining a titanium source and a dopantnonmetal source with a polar organic solvent to form a first mixture,adding a dopant metal salt to the first mixture to form a reactionmixture, heating the reaction mixture at a temperature of from 50° C. to250° C. for a period of at least 4 hours, removing a precipitate fromthe reaction mixture, and calcining the precipitate.

In yet another aspect of the invention, there is a method of making aquaternary oxide that includes combining a polar organic solvent with adopant nonmetal source to form a first mixture, adding a titanium sourceto the first mixture to form a second mixture, adding a dopant metalsalt to the second mixture to form a reaction mixture and heating thereaction mixture in an autoclave at a temperature of from 100° C. to350° C. for a period of at least 4 hours.

The following definitions are included to provide a clear and consistentunderstanding of the specification and claims.

The term “quaternary oxide” means a substance containing oxygen and atleast three other elements.

The term “titanium source” means a substance containing titanium that issoluble in a solvent.

The term “dopant nonmetal” means a nonmetal element that is not oxygen;for example boron, carbon, nitrogen, fluorine, silicon, phosphorus,sulfur, chlorine, germanium, arsenic, selenium, bromine, antimony,tellurium, iodine or astatine.

The term “dopant nonmetal source” means a substance containing anonmetal element that is not oxygen, and optionally containing otherelements. For example, a dopant nonmetal source may contain boron,carbon, nitrogen, fluorine, silicon, phosphorus, sulfur, chlorine,germanium, arsenic, selenium, bromine, antimony, tellurium, iodineand/or astatine.

The term “dopant metal” means a metal element that is not titanium; forexample, an element having an atomic number of 13, 20, 21, from 23 to31, from 38 to 50, or from 56 to 83.

The term “dopant metal salt” means a substance containing a metal thatis not titanium, and that can provide a source of ions of the metal,where the metal ion is an ion of an element having an atomic number of13, 20, 21, from 23 to 31, from 38 to 50, or from 56 to 83. Dopant metalsalts include, for example, salts of the metal and oxides of the metal.

The term “polar organic solvent” means a non-aqueous solvent having adielectric constant at 25° C. of at least 10.

The term “calcination” means heating a substance at a temperature belowits melting point, sufficient to cause growth of grains. Preferably theheating temperature is at least halfway between 0° C. and the meltingtemperature of the lowest melting component in the substance.

The term “photocatalysis” means a catalysis that is dependent on thepresence of electromagnetic radiation to catalyze a reaction.

The term “visible light” means electromagnetic radiation having awavelength of 380 nm to 780 nm.

The term “oxidation-reduction reaction” means a chemical reactionbetween two species involving the transfer of at least one electron fromone species to the other species. This type of reaction is also referredto as a “redox reaction.” The oxidation portion of the reaction involvesthe loss of at least one electron by one of the species, and thereduction portion involves the addition of at least one electron to theother species.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention can be better understood with reference to the followingdrawings and description. The components in the figures are notnecessarily to scale, emphasis instead being placed upon illustratingthe principles of the invention.

FIG. 1 depicts a method of making a quaternary oxide.

FIG. 2 depicts a method of making a quaternary oxide by a sol-gelprocedure.

FIG. 3 depicts a method of making a quaternary oxide by a hydrothermalprocedure.

FIG. 4 depicts a method of coating a surface with a quaternary oxide.

FIG. 5 is a graph of bacteria survival fraction versus time forEscherichia coli (E. coli) on coated and uncoated stainless steelsurfaces.

FIG. 6 is a graph of bacteria survival percentage versus time for E.coli on coated and uncoated stainless steel surfaces.

FIG. 7 is a graph of bacteria survival ratio versus time on coated anduncoated stainless steel surfaces for Pseudomonas aeruginosa.

FIG. 8 is a graph of bacteria survival ratio versus time on coated anduncoated stainless steel surfaces for Staphylococcus aureus.

FIG. 9 is a graph of methylene blue concentration versus time for avariety of coated surfaces.

FIG. 10 is a graph of humic acid concentration versus time for a varietyof coated surfaces.

FIG. 11A-FIG. 11D are a sequence of images for a fingerprint on a glassslide coated with a quaternary oxide.

FIG. 12 is a graph of normalized resistance over time for quaternaryoxide nanofibers, with alternate introduction of a nitrogen gas streamand a gas stream containing 1,000 ppm hydrogen.

FIG. 13 is a graph of resistance over time for quaternary oxidenanofibers, with alternate introduction of an oxygen gas stream and agas stream containing 1,000 ppm carbon monoxide.

DETAILED DESCRIPTION

The present invention makes use of the discovery that quaternarytitanium oxides (titanium oxide doped with a metal and a nonmetal) mayexhibit efficient photocatalysis of redox reactions. A small amount ofdopant is sufficient to provide photocatalytic oxidation of organiccompounds and bacteria, among other reactions. In addition, it has beendiscovered that titanium oxide may be doped with metals and/or nonmetalsby methods that are less expensive than conventional doping methods andthat can be performed on a large scale. These methods may be performedat relatively low temperatures, and the doped titanium oxide productsmay be coated onto a variety of surfaces.

A method of making a quaternary oxide includes heating a mixture ofsubstances containing titanium, oxygen, a dopant nonmetal and a dopantmetal. Other substances or elements may be present in the mixture, suchas halides, hydrogen, etc., provided that they volatilize or phaseseparate from the mixture during heating. The titanium may be present inthe mixture as an oxide, a sulfide, a halide, an alkoxide, a nitrate,and/or an oxysulfate. The oxygen may be present in the mixture as partof a compound with titanium, such as a titanium oxide, a titaniumalkoxide, and/or a titanium oxysulfate. The dopant nonmetal may bepresent in the mixture as a hydrogen compound such as ammonia or anammonium salt, ammonium bifluoride, a borohydride, or hydrogen sulfide.The dopant nonmetal may be present in the mixture as a metal compoundsuch as a metal nitride, a metal sulfide, or a metal oxide. The dopantnonmetal may be present in the mixture as a component of a salt such asa sulfate or a carbonate. The dopant nonmetal may be present in themixture as an organic compound, such as an amine, an alcohol, acarboxylic acid, an aldehyde, a ketone, a sulfone, a sulfoxide, or afluorocarbon. The dopant metal may be present in the mixture as anoxide, a sulfide, a halide, an alkoxide, a nitrate, or an oxysulfate.

A variety of synthetic methods may be used, including conventional solidphase synthesis, sol-gel methods, solvothermal methods, etc. Preferablythe components are intimately mixed prior to heating, such as by beingdissolved in a common solvent or, when in the solid phase, by repeatedgrinding and heating.

FIG. 1 represents an example of a solvothermal method 100 of making aquaternary oxide that includes combining ingredients including atitanium source, a dopant nonmetal source, a dopant metal salt, and apolar organic solvent to form a reaction mixture 110; and heating thereaction mixture 120. Combining ingredients 110 may include mixing theingredients in any order. Combining ingredients 110 also may includeadding other ingredients to form the reaction mixture. A quaternaryoxide formed by the method may contain a dopant metal, a dopantnonmetal, titanium and oxygen.

The titanium source may be any titanium compound or complex, includingan oxide, a sulfide, a halide, an alkoxide, a nitrate, and anoxysulfate. Preferably the titanium source is a titanium(IV) halide, atitanium(IV) alkoxide, a titanium(IV) nitrate or a titanium(IV)oxysulfate. More preferably the titanium source is a titanium(IV)alkoxide.

The dopant nonmetal source may be a hydrogen compound, a metal compound,a component of a salt, or an organic compound. Preferably the dopantnonmetal source includes boron, carbon, nitrogen, sulfur, fluorine, or acombination of these elements. More preferably the dopant nonmetalsource includes nitrogen.

The dopant metal salt may be an oxide, a sulfide, a halide, an alkoxide,a nitrate, or an oxysulfate. Preferably the dopant metal salt containsan ion of calcium, cobalt, nickel, copper, gallium, strontium, yttrium,zirconium, palladium, silver, tin, lanthanum or platinum.

The polar organic solvent may be any non-aqueous solvent having adielectric constant at 25° C. of at least 10. Preferably the polarorganic solvent has a boiling point at one atmosphere pressure of atleast 100° C. More preferably the polar organic solvent has a dielectricconstant at 25° C. of at least 25 and a boiling point at one atmospherepressure of at least 150° C. Preferably the polar organic solvent isethylene glycol.

Other ingredients may include water, a surfactant, or asurface-directing agent. One or more of these other ingredients may becombined with the titanium source, dopant nonmetal source, and dopantmetal salt to form the reaction mixture. One or more of these otheringredients may be combined with one or two of the titanium source, thedopant nonmetal source and dopant metal salt, and then combined with theremaining ingredient or ingredients to form the reaction mixture. One ormore of these other ingredients may be added to the reaction mixturejust prior to heating the reaction mixture.

FIG. 2 represents a method 200 of making a quaternary oxide by a sol-gelprocedure that includes mixing a titanium source and a dopant nonmetalsource with a polar organic solvent to form a first mixture 210, addinga dopant metal salt and water to the first mixture to form a reactionmixture 220, heating the reaction mixture 230, removing a precipitatefrom the reaction mixture 240, and calcining the precipitate 250.Heating the reaction mixture 230 may include heating the reactionmixture at a temperature of from 50° C. to 250° C. for at a period of atleast 4 hours. Preferably the reaction mixture is heated at atemperature of from 70° C. to 150° C. for a period of from 5 hours to 48hours, and preferably at a temperature of from 70° C. to 150° C. for aperiod of at least 12 hours. Removing a precipitate from the reactionmixture may include conventional separation methods, such as filtrationand/or centrifugation. The precipitate may include a quaternary oxidecontaining a dopant metal, a dopant nonmetal, titanium and oxygen.

FIG. 3 represents a method 300 of making a quaternary oxide by ahydrothermal procedure that includes mixing a polar organic solvent anda dopant nonmetal source to form a first mixture 310, adding a titaniumsource to the first mixture to form a second mixture 320, adding adopant metal salt to the second mixture to form a reaction mixture 330,heating the reaction mixture 340, and optionally removing a precipitatefrom the reaction mixture 350. Adding a dopant metal salt to the secondmixture may include adding water to the second mixture. Heating thereaction mixture 340 may include heating the reaction mixture in anautoclave at a temperature of from 100° C. to 350° C. for at least 4hours. Preferably the reaction mixture is heated at a temperature offrom 150° C. to 300° C. for a period of from 5 hours to 48 hours, andpreferably at a temperature of from 205° C. to 250° C. for a period ofat least 5 hours. After heating, the reaction mixture may include aquaternary oxide containing a dopant metal, a dopant nonmetal, titaniumand oxygen.

A quaternary oxide containing a dopant metal, a dopant nonmetal,titanium and oxygen may be characterized in terms of its elementalcomposition. The atomic ratio of titanium to oxygen to dopant nonmetal(Ti:O:A) may be 1:0.5-1.99:0.01-1.5. Preferably the Ti:O:A atomic ratiois 1:1.0-1.99:0.01-1.0; more preferably is 1:1.5-1.99:0.01-0.5, and morepreferably is 1:1.9-1.99:0.01-0.1. Preferably the dopant nonmetal isboron, carbon, nitrogen, sulfur or fluorine. More preferably the dopantnonmetal is nitrogen.

The quaternary oxide may contain the dopant metal at a concentration ofat most 10 percent by weight (wt %). Preferably the quaternary oxidecontains the dopant metal at a concentration of at most 5 wt %, morepreferably at a concentration of at most 2 wt %. Preferably the dopantmetal is calcium, cobalt, nickel, copper, gallium, strontium, yttrium,zirconium, palladium, silver, tin, lanthanum or platinum.

In addition to the elemental composition, the quaternary oxide may becharacterized by a number of other properties. The crystal structure ofthe quaternary oxide may be characterized by X-ray diffraction, electrondiffraction, neutron diffraction, electron microscopy, examination ofphysical and chemical properties, and/or by other well known methods.Preferably the quaternary oxide is in the anatase structure type(anatase phase). The band gap of the quaternary oxide may becharacterized by spectroscopic analysis. The energy of absorbedradiation having the longest wavelength corresponds to the band gapenergy. Preferably the quaternary oxide has a band gap less than 3.0electron-volts (eV).

A catalytic composition may include the quaternary oxide containing adopant metal, a dopant nonmetal, titanium and oxygen, where the atomicratio of titanium to oxygen to dopant nonmetal (Ti:O:A) is1:0.5-1.99:0.01-1.5. The catalytic composition may be characterized bythe rate of conversion of a chemical reaction when the reactants of thereaction are in contact with the composition. When an organic substanceis in contact with the composition and is irradiated with visible light,the concentration of the organic substance may be reduced by 40% within4 hours. When bacteria are in contact with the composition and areirradiated with visible light, the concentration of living bacteria maybe reduced by 20% within 1 hour.

The catalytic composition may be present on a support. Examples ofsupport materials include glass, ceramic, metal, plastic and paper. Thesupport may be porous or non-porous. Examples of porous supports includea mat of fibers, a zeolite, or a porous film. The term “on a support”includes when the composition is on at least a portion of a surface ofthe support. For porous supports, the term “on a support” furtherincludes when the composition is present within the pores of thesupport.

FIG. 4 represents a method 400 of coating a surface with a quaternaryoxide that includes depositing a mixture containing a quaternary oxideonto a surface 410, and heating the mixture and the surface at atemperature of at least 100° C. 420. The method may be repeated one ormore times to provide a coating of the desired thickness and/or quality.

Depositing a mixture of a quaternary oxide onto a surface 410 mayinclude combining the quaternary oxide with a liquid to provide themixture, and applying the mixture to the surface. Depositing a mixture410 may include applying to the surface at least a portion of a reactionmixture containing the quaternary oxide, where the reaction mixture hasbeen prepared by a hydrothermal process. Depositing a mixture 410 alsomay include spinning the surface as the mixture is applied. The mixturemay include other ingredients, such as a surfactant, a coupling agent ora pH buffer. Examples of other mixture ingredients include aluminumphosphate (AlPO₄), silane compounds such as3-glycidoxypropyltrimethoxysilane, and fluoroalkyl-silane compounds suchas (tridecafluoro-1,1,2,2-tetrahydrooctyl)-trichlorosilane.

Heating the mixture and the surface 420 may include heating in air,heating in a vacuum, or heating in an inert atmosphere. The temperatureof the heating may be varied depending on factors including the surfaceto be coated, the heating atmosphere, the type of quaternary oxide, andthe coating mixture composition. For example, a glass substrate may becoated with a quaternary oxide containing palladium, titanium, oxygenand nitrogen (Pd—Ti—O—N) by spin coating a mixture containing thequaternary oxide onto the substrate, followed by heating the coatedglass in air at 400° C. for one hour. In another example, a stainlesssteel substrate may be coated with a Pd—Ti—O—N quaternary oxide by spincoating a mixture containing the quaternary oxide and AlPO₄ onto thesubstrate, followed by heating the coated substrate in air at 200° C.for 30 minutes. In another example, a stainless steel substrate may becoated with a Pd—Ti—O—N quaternary oxide by spin coating a mixturecontaining the quaternary oxide and either a silane orfluoroalkyl-silane onto the substrate, followed by heating the coatedsubstrate in air at 140° C. for 30 minutes.

The catalytic composition may be present without a support. For example,the catalytic composition may be in the form of a powder, beads, fibers,or a porous film. The catalytic composition may also be present in oneor more of these forms on a support. These forms may includenanoparticles. Nanoparticles containing titanium oxide are described,for example in U.S. Provisional Patent Application Ser. No. 60/754,680,entitled “Nanoparticles Containing Titanium Oxide”, filed Dec. 29, 2005,which is incorporated by reference.

Quaternary oxides can be used in a variety of applications. Examples ofpossible applications include catalysis, water and air purification, gassensing, hydrogen production, solar energy production, fiber lasers,additives for composites and fabrics, and cancer therapy. In general,any application that can utilize titanium oxide, titanium oxide dopedwith a metal, and/or titanium oxide doped with a nonmetal may alsoutilize a quaternary oxide. One advantage of quaternary oxides overthese conventional materials is the high catalytic efficiency ofquaternary oxides under visible light rather than UV light. Thus,applications of the conventional materials that require UV irradiationmay be performed under visible light using a quaternary oxide.

Catalytic compositions including a quaternary oxide may be used tofacilitate a wide variety of reactions. For example, a catalyticcomposition may be mixed with a reactant fluid and irradiated withvisible light, providing for a chemical reaction of one or moreingredients of the fluid. The catalytic composition may then berecovered from the fluid and recycled for use in another portion ofreactant fluid. Depending on the application and the composition of thedopants in the quaternary oxide, catalytic compositions containing aquaternary oxide may be used in place of general metal catalysts such ascobalt, nickel, copper, gold, iridium, lanthanum, nickel, osmium,platinum, palladium, rhodium, ruthenium, silver, strontium, yttrium,zirconium and tin.

In another example, a catalytic composition may be present on a support,and a fluid may flow in contact with the support and the composition. Inthis configuration, the catalytic composition may be exposed to aconstant stream of fluid and does not require separation of thecomposition from the fluid after the reaction is performed. For example,a catalytic composition may be present on a support in an automobileexhaust system, where the exhaust system has been fitted with a visiblelight source, such as a fiber optic light source or an LED light source.Irradiation of the catalytic composition during operation of theautomobile engine may provide for degradation of organics and otherpollutants from the engine into environmentally acceptable substances.

In another example, a catalytic composition may be present on a surfacethat is exposed to dirt, grease and other organic and inorganiccontaminants. Such a surface may be “self-cleaning” when exposed tovisible light. Self-cleaning glass may have a transparent or translucentcoating of a catalytic composition on one or both sides of the glass.Contaminants that contact the glass may then be degraded when the glassis exposed to visible light. It may be desirable for self-cleaning glassto have a hydrophilic surface, to provide for rinsing of any remainingdegradation products from the glass with water. Examples ofself-cleaning glass having surface coatings of TiO₂ include SunClean®glass (PPG Industries, Pittsburgh, Pa.) and Activ™ glass (Pilkington,Toledo, Ohio). A self-cleaning surface having a coating containing aquaternary oxide may also remove fingerprints from the surfaceautomatically upon exposure to visible light.

In another example, a catalytic composition may be present on a surfacethat is exposed to microbes, such as bacteria and fungi, and/or toviruses. Such a surface may be a “disinfecting surface” by destroying orinactivating microbes or viruses that are present on the surface. Forexample, surfaces in residential, commercial or hospital environmentsmay have a coating of a catalytic composition on the surface. Examplesof surfaces that may be made into disinfecting surfaces includecountertops, flooring, walls, handles, telephones, and surfaces ofmedical instruments.

A catalytic composition also may be applied to a surface to provide atemporary disinfection of the surface. For example, a catalyticcomposition may be part of a cleaning composition in the form of aliquid, a foam or a lotion. Application of the cleaning composition to asurface, followed by exposure of the surface to visible light, may causethe destruction or inactivation of microbes or viruses that are presenton the surface. Such cleaning compositions may be formulated for use onskin to provide a disinfecting personal care product.

Catalytic compositions including a quaternary oxide may be used for airand/or water purification. For example, a catalytic composition may bemixed with contaminated air or water and irradiated with visible light.Contaminants in the air or water may be degraded into substances thatare volatile or that are more easily separated from the fluid. Forexample, contaminants containing organic substances and halogenatedsubstances may be degraded into carbon dioxide and halide ions, whichmay then be separated from the air or water. In the case of airpurification, the degradation of contaminants may also result in controlof odors in the air. Examples of water purification systems that useTiO₂ and UV radiation include the Photo-Cat® system (Purifics® ES Inc.,London, Ontario, Calif.) and the water treatment system from MatrixPhotocatalytic, Inc. (London, Ontario, Calif.). Examples of airpurification systems that use TiO₂ and UV radiation include the airtreatment system from Matrix Photocatalytic, Inc.

Quaternary oxides may be used for sensing gases. The electricalconductivity of quaternary oxides may vary depending on the chemicalcomposition of their environment, and this variable conductivity mayprovide for the use of quaternary oxides to measure the type and/oramount of one or more gases. The electrical resistance of the quaternaryoxide or a material containing the quaternary oxide may be measured inan environment and compared with the electrical resistance in a controlenvironment. The difference between the measured resistance and thecontrol resistance may be correlated with the amount and/or identity ofa gas in the environment. These conductivity variations may beespecially pronounced for fibers of quaternary oxides or for particlesthat have been sintered, and it may be desirable to use fibers orsintered materials for sensing applications. Examples of gases that maybe identified and/or measured include hydrogen, carbon monoxide,hydrogen sulfide, and water. Preferably a gas sensor using a quaternaryoxide can be used to sense gases at ambient conditions.

Quaternary oxides may be used for the production of hydrogen and oxygenfrom water. Splitting of water into hydrogen gas and oxygen gas usingTiO₂ and UV radiation is described, for example, in T. Bak et al.,International Journal of Hydrogen Energy, 27, 991-1022 (2002). Water maybe decomposed into hydrogen and oxygen by photocatalysis with acatalytic composition containing a quaternary oxide, when irradiatedwith visible light. This decomposition also may be carried out in aphoto-electrochemical cell having a photo-anode containing a quaternaryoxide. It may be desirable to use a photo-electrochemical cell, as thiscan provide for separate collection of hydrogen and oxygen from thecell.

Quaternary oxides may be used for the production of electricity fromsolar radiation. Solar cells containing TiO₂ and a dye for sensitizingthe TiO₂ are described, for example, in S. K. Deb, Solar EnergyMaterials & Solar Cells, 88, 1-10 (2005). Electric current may beproduced when dye molecules are excited by exposure to light,transferring electrons into the conduction band of quaternary oxideparticles. The quaternary oxide particles may conduct the electrons to acurrent collector that is connected to an electrical circuit with aload.

Quaternary oxide fibers may be used for fiber lasers. The quaternaryoxide material may be used for one or more components of a laser, suchas the laser cavity, gain medium, Bragg grating and fiber couplings.Quaternary oxides may have a direct bandgap and can thus be used to emitlight.

Quaternary oxides may be used as additives in composite materials,including polymer composites, fabrics and nonwoven materials. Forexample, quaternary oxide fibers may be incorporated with other fibersinto textile fabrics. These fabrics may provide for degradation ofcontaminants in contact with the fabric when exposed to visible light,resulting in self-cleaning or disinfecting fabrics. In another example,the ability to vary the composition of quaternary oxides may provide foroptimized interactions of quaternary oxide particles or fibers with acomposite matrix.

Quaternary oxides may be used as bioactive agents. In an aqueousenvironment, such as within an organism, a quaternary oxide that isirradiated with visible light may produce hydroxyl ions (OH⁻),superoxide ions (O₂), and/or hydrogen peroxide (H₂O₂). A quaternaryoxide that is exposed to visible light while in a cell or in contactwith a cell may produce a toxic environment and damage or kill the cell.Thus, quaternary oxides may be used as anti-cancer agents when deliveredto tumor cells. The use of TiO₂ and UV radiation as an anti-cancer agentis described, for example, in R. Cai et al., Cancer Research, 52,2346-2348 (1992). It may be desirable to couple the quaternary oxide toa targeting agent that is selectively absorbed by tumor cells. Light maybe delivered laparoscopically to the cells containing the quaternaryoxide, resulting in cell death or a reduction in cell growth orpropagation.

The following examples are provided to illustrate one or more preferredembodiments of the invention. Numerous variations may be made to thefollowing examples that lie within the scope of the invention.

EXAMPLES Example 1 Sol-Gel Synthesis of Pd—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (Ti(OCH(CH₃)₂)₄, 14 g, reagent grade 98+%)and tetramethylammonium hydroxide (N(CH₃)₄ ⁺[OH⁻], 9 g, 25% in methanol)were dissolved in 50 ml ethanol. Palladium(II) acetylacetonate(Pd(C₅H₇O₂)₂, 150 mg) dissolved in 2 mL dichloromethane was mixed with20 mL water, and this mixture was added to the ethanol solutiongradually. The reaction mixture was maintained at 70° C. for 12 hours.The precipitate from the reaction mixture was removed, washed withwater, and calcined at 500° C. for 3 hours. All reagents and solventswere obtained from ALDRICH (Milwaukee, Wis.).

Example 2 Sol-Gel Synthesis of Ag—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Silver nitrate (AgNO₃, 100 mg)dissolved in 2 mL water was mixed with 20 mL water, and this mixture wasadded to the ethanol solution gradually. The reaction mixture wasmaintained at 70° C. for 12 hours. The precipitate from the reactionmixture was removed, washed with water, and calcined at 500° C. for 3hours. All reagents and solvents were obtained from ALDRICH.

Example 3 Sol-Gel Synthesis of Y—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (7g) were dissolved in 50 ml ethanol. Yttrium(III) acetylacetonate(Y(C₅H₇O₂)₃, 200 mg) dissolved in 2 mL dichloromethane was mixed with 20mL water, and this mixture was added to the ethanol solution gradually.The reaction mixture was maintained at 70° C. for 12 hours. Theprecipitate from the reaction mixture was removed, washed with water,and calcined at 500° C. for 3 hours. All reagents and solvents wereobtained from ALDRICH.

Example 4 Sol-Gel Synthesis of Pt—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Platinum(II) acetylacetonate(Pt(C₅H₇O₂)₂, 10 mg) dissolved in 2 mL dichloromethane was mixed with 20mL water, and this mixture was added to the ethanol solution gradually.The reaction mixture was maintained at 70° C. for 12 hours. Theprecipitate from the reaction mixture was removed, washed with water,and calcined at 500° C. for 3 hours. All reagents and solvents wereobtained from ALDRICH.

Example 5 Sol-Gel Synthesis of Sr—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Strontium carbonate (Sr(CO₃), 12 mg)dissolved in 2 mL methanol was mixed with 20 mL water, and this mixturewas added to the ethanol solution gradually. The reaction mixture wasmaintained at 70° C. for 12 hours. The precipitate from the reactionmixture was removed, washed with water, and calcined at 500° C. for 3hours. All reagents and solvents were obtained from ALDRICH.

Example 6 Sol-Gel Synthesis of W—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Ammonium tungstate((NH₄)_(x)(WO4)_(y), 12 mg) dissolved in 2 mL dichloromethane was mixedwith 20 mL water, and this mixture was added to the ethanol solutiongradually. The reaction mixture was maintained at 70° C. for 12 hours.The precipitate from the reaction mixture was removed, washed withwater, and calcined at 500° C. for 3 hours. All reagents and solventswere obtained from ALDRICH.

Example 7 Sol-Gel Synthesis of Cu—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Copper(II) acetylacetonate(Cu(C₅H₇O₂)₂, 500 mg) dissolved in 10 mL dichloromethane was mixed with20 mL water, and this mixture was added to the ethanol solutiongradually. The reaction mixture was maintained at 70° C. for 12 hours.The precipitate from the reaction mixture was removed, washed withwater, and calcined at 500° C. for 3 hours. All reagents and solventswere obtained from ALDRICH.

Example 8 Sol-Gel Synthesis of Nd—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Neodymium(III) acetylacetonate(Nd(C₅H₇O₂)₃, 120 mg) dissolved in 2 mL dichloromethane was mixed with20 mL water, and this mixture was added to the ethanol solutiongradually. The reaction mixture was maintained at 70° C. for 12 hours.The precipitate from the reaction mixture was removed, washed withwater, and calcined at 500° C. for 3 hours. All reagents and solventswere obtained from ALDRICH.

Example 9 Sol-Gel Synthesis of Ni—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Nickel(II) acetylacetonate(Ni(C₅H₇O₂)₂, 120 mg) dissolved in 2 mL dichloromethane was mixed with20 mL water, and this mixture was added to the ethanol solutiongradually. The reaction mixture was maintained at 70° C. for 12 hours.The precipitate from the reaction mixture was removed, washed withwater, and calcined at 500° C. for 3 hours. All reagents and solventswere obtained from ALDRICH.

Example 10 Sol-Gel Synthesis of Co—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Cobalt(II) acetylacetonate(Co(C₅H₇O₂)₂, 120 mg) dissolved in 2 mL dichloromethane was mixed with20 mL water, and this mixture was added to the ethanol solutiongradually. The reaction mixture was maintained at 70° C. for 12 hours.The precipitate from the reaction mixture was removed, washed withwater, and calcined at 500° C. for 3 hours. All reagents and solventswere obtained from ALDRICH.

Example 11 Sol-Gel Synthesis of V—Ti—O—N Quaternary Oxide

Titanium tetraisopropoxide (10 g) and tetramethylammonium hydroxide (6g) were dissolved in 50 ml ethanol. Vanadium(III) acetylacetonate(V(C₅H₇O₂)₃, 120 mg) dissolved in 2 mL dichloromethane was mixed with 20mL water, and this mixture was added to the ethanol solution gradually.The reaction mixture was maintained at 70° C. for 12 hours. Theprecipitate from the reaction mixture was removed, washed with water,and calcined at 500° C. for 3 hours. All reagents and solvents wereobtained from ALDRICH.

Example 12 Hydrothermal Synthesis of Ti—O—N Ternary Oxide

Ethylene glycol (HO—CH₂—CH₂—OH, 50 mL) was dried at 140° C. for 1 hourwith vigorous stirring in a flask under a nitrogen atmosphere. Ethylenediamine (NH₂—CH₂—CH₂—NH₂, 5 mL) was dehydrated with MgSO₄ and added tothe ethylene glycol. The mixture was stirred for 5 minutes, and thentitanium tetraisopropoxide (5 mL) was added, followed by stirring for anadditional 5 minutes. Deionized water (2 mL) was added to the mixture,and the reaction mixture was then transferred to apoly(tetrafluoroethylene)-lined stainless steel autoclave. The reactionmixture was heated to a temperature of 205-250° C. for 5-12 hours, andthen cooled to room temperature. The precipitate from the reactionmixture was filtered and washed three times with ethanol. All reagentsand solvents were obtained from ALDRICH.

Example 13 Hydrothermal Synthesis of Pd—Ti—O—N Quaternary Oxide

Ethylene glycol (50 mL) was dried at 140° C. for 1 hour with vigorousstirring in a flask under a nitrogen atmosphere. Ethylene diamine (5 mL)was dehydrated with MgSO₄ and added to the ethylene glycol. The mixturewas stirred for 5 minutes, and then titanium tetraisopropoxide (5 mL)was added, followed by stirring for an additional 5 minutes. Deionizedwater (2 mL) and a solution of palladium(II) acetylacetonate(Pd(C₅H₇O₂)₂, 50 mg) in 2 mL dichloromethane were added to the mixture,and the reaction mixture was then transferred to apoly(tetrafluoroethylene)-lined stainless steel autoclave. The reactionmixture was heated to a temperature of 205-250° C. for 5-12 hours, andthen cooled to room temperature. The precipitate from the reactionmixture was filtered and washed three times with ethanol. All reagentsand solvents were obtained from ALDRICH.

Example 14 Hydrothermal Synthesis of Ag—Ti—O—N Quaternary Oxide

Ethylene glycol (50 mL) was dried at 140° C. for 1 hour with vigorousstirring in a flask under a nitrogen atmosphere. Ethylene diamine (5 mL)was dehydrated with MgSO₄ and added to the ethylene glycol. The mixturewas stirred for 5 minutes, and then titanium tetraisopropoxide (5 mL)was added, followed by stirring for an additional 5 minutes. Silvernitrate (AgNO₃, 100 mg) dissolved in 2 mL deionized water was added tothe mixture, and the reaction mixture was then transferred to apoly(tetrafluoroethylene)-lined stainless steel autoclave. The reactionmixture was heated to a temperature of 205-250° C. for 5-12 hours, andthen cooled to room temperature. The precipitate from the reactionmixture was filtered and washed three times with ethanol. All reagentsand solvents were obtained from ALDRICH.

Example 15 Quaternary Oxide Surface Coating On Glass

A Pd—Ti—O—N quaternary oxide was made by the procedure of Example 13,except that the precipitate was not removed after the autoclavereaction. The suspension was coated onto a clean glass substrate byspin-coating. The substrate was rotated at 1,000 revolutions per minute(rpm) for 10 seconds. The coated glass was then calcined in air for 1hour at 400° C., with a heating rate of 2° C./min. The thickness of thecoating was approximately 5 micrometers (μm), as measured by scanningelectron microscopy (SEM).

Example 16 Quaternary Oxide Surface Coating On Stainless Steel

A Pd—Ti—O—N quaternary oxide was made by the procedure of Example 13,except that the precipitate was not removed after the autoclavereaction. The suspension was separated with a centrifuge to isolatenanofibers of the Pd—Ti—O—N quaternary oxide. Approximately 1 g of thefibers were dispersed in 30 mL of ethanol, and a solution of a couplingagent in ethanol was added to form a coating mixture. The coatingmixture was coated onto a stainless steel substrate by spin-coating. Thesubstrate was rotated at 500 rpm for 10 seconds. The coated stainlesssteel was then calcined in air for 30 minutes. The spin-coating andcalcining were repeated 3 times.

Three different coupling agent solutions were examined for the stainlesssteel coatings:

(a) An aluminum phosphate (AlPO₄) solution was prepared by dissolving 4g Al(NO₃)₃.9 H₂O and 0.5 g P₂O₅ in 20 mL ethanol. The calcining for thesurface using this agent was performed at 200° C.

(b) A silane compound solution was prepared by dissolving3-glycidoxy-propyltrimethoxysilane in ethanol to provide 10 mL of a 2%solution. The calcining for the surface using this agent was performedat 140° C.

(c) A fluoroalkyl-silane compound solution was prepared by dissolvingtridecafluoro-1,1,2,2-tetrahydrooctyl)-trichlorosilane in ethanolprovide 10 mL of a 2% solution. The calcining for the surface using thisagent was performed at 140° C.

Example 17 Disinfecting Surfaces

A stainless steel surface coated with a quaternary oxide as described inExample 16 was treated with a culture of bacteria. The surface was thenirradiated with visible light, and the percentage of surviving cells wasmeasured over time. The bacteria examined were either Escherichia coli(E. coli), Pseudomonas aeruginosa (P. aeruginosa), Staphylococcus aureus(S. aureus), or bacillus spores.

FIG. 5 is a graph of bacteria survival versus time for E. coli onstainless steel surfaces. Surface 17-A was a control surface with nooxide coating. Surface 17-B had a coating of anatase TiO₂ fibers.Surface 17-D had a coating of Ti—O—N. Surfaces 17-C and 17-E each had acoating of Pd—Ti—O—N. Each of the surfaces was exposed to visible light,except for surface 17-C. The surface coated with quaternary oxide andexposed to visible light exhibited the largest reduction in the amountof living bacteria compared to the other surfaces. For this surface, 70%of the bacteria were killed after 10 minutes of exposure, and over 99%of the bacteria were killed after 20 minutes of exposure. The surfacecoated with Pd—Ti—O—N quaternary oxide but not exposed to visible lightalso exhibited disinfecting properties, with 15-20% of the bacteriakilled after 10 minutes of exposure, and almost 60% of the bacteriakilled after 60 minutes exposure.

FIG. 6 is a graph of bacteria survival versus time for E. coli onstainless steel surfaces. Surface 17-F was a control surface with nooxide coating, and surface 17-G had a coating of anatase TiO₂ fibers.Surfaces 17-H and 17-leach had a coating of Ag—Ti—O—N. Each of thesurfaces was exposed to visible light, except for surface 17-H. Thesurface coated with quaternary oxide and exposed to visible lightexhibited the largest reduction in the amount of living bacteriacompared to the other surfaces. For this surface, 15-20% of the bacteriawere killed after 10 minutes of exposure, and almost 60% of the bacteriawere killed after 60 minutes of exposure. The surface coated withAg—Ti—O—N quaternary oxide but not exposed to visible light alsoexhibited disinfecting properties, with almost 10% of the bacteriakilled after 10 minutes of exposure, and 20-25% of the bacteria killedafter 60 minutes exposure.

FIGS. 7 and 8 are graphs of bacteria survival versus time on stainlesssteel surfaces exposed to visible light for P. aeruginosa (FIG. 7) andS. aureus (FIG. 8). A Pd—Ti—O—N quaternary oxide coating wasdisinfecting for each type of bacteria.

Example 18 Self-Cleaning Surfaces

A stainless steel surface coated with a quaternary oxide as described inExample 16 was treated with an organic substance. The surface was thenirradiated with visible light, and the concentration of organic materialwas measured over time. FIG. 9 is a graph of methylene blueconcentration versus time for a variety of coated surfaces. The datalabeled “SnO₂” was for a surface coated with SnO₂, and the remainder ofthe data corresponds to surfaces coated with the quaternary oxides fromExamples 1, 7 and 14. FIG. 10 is a graph of humic acid concentrationversus time for a variety of coated surfaces. The data labeled “V₂O₅”was for a surface coated with V₂O₅, and the remainder of the datacorresponds to surfaces coated with the quaternary oxides from Examples1, 7, 13 and 14 or with the ternary oxide from Example 12.

Example 19 Automatic Fingerprint Removal From Surfaces

The Pd—Ti—O—N coated surfaces of Example 15 (glass) and Example 16(stainless steel) were touched with a human finger to deposit afingerprint. The surfaces were exposed to visible light and monitoredfor the presence of the fingerprint residue over time. FIGS. 11A-11D area sequence of images for a glass slide coated with Pd—Ti—O—N. Thefingerprint was visibly undetectable within 0.6 seconds of its depositon the slide.

Example 20 Gas Sensing

Nanofibers of Pd—Ti—O—N were connected to an ohmmeter and exposed to avariety of gases. The resistance of the fibers increased by 2-3 ordersof magnitude when exposed to oxidizable gases such as hydrogen andcarbon monoxide. FIG. 12 is a graph of normalized resistance over time,noting the alternate introduction of a nitrogen gas stream (N2) and agas stream containing 1,000 ppm hydrogen. The resistance measurementswere carried out at 100° C. FIG. 13 is a graph of resistance over time,noting the alternate introduction of an oxygen gas stream (O₂) and a gasstream containing 1,000 ppm carbon monoxide. The resistance measurementswere carried out at 200° C.

While various embodiments of the invention have been described, it willbe apparent to those of ordinary skill in the art that other embodimentsand implementations are possible within the scope of the invention.Accordingly, the invention is not to be restricted except in light ofthe attached claims and their equivalents.

What is claimed is:
 1. A method of making a catalytic composition,comprising: combining ingredients to form a reaction mixture, theingredients comprising a titanium source, a dopant nonmetal sourcecomprising at least one nonmetal selected from the group consisting ofboron, nitrogen, sulfur and fluorine, a metal salt different from thedopant nonmetal source and not including titanium, and a polar organicsolvent; and heating the reaction mixture to form a catalyticcomposition comprising titanium, the metal other than titanium, thedopant nonmetal, and oxygen.
 2. The method of claim 1, where thetitanium source is selected from the group consisting of titanium(IV)halide, titanium(IV) alkoxide, titanium(IV) nitrate, and titanium(IV)oxysulfate.
 3. The method of claim 1, where the metal salt comprises anion of a metal selected from the group consisting of calcium, cobalt,nickel, copper, gallium, strontium, yttrium, zirconium, palladium,silver, tin, lanthanum and platinum.
 4. The method of claim 1, where theheating comprises maintaining the reaction mixture at a temperature offrom 50° C. to 250° C. for a period of at least 4 hours.
 5. The methodof claim 4, where the combining comprises mixing the titanium source andthe dopant nonmetal source with the polar organic solvent to form afirst mixture, and adding the metal salt to the first mixture.
 6. Themethod of claim 5, further comprising adding water to the first mixture.7. The method of claim 4, further comprising removing a precipitate fromthe reaction mixture after the heating.
 8. The method of claim 7,further comprising calcining the precipitate.
 9. The method of claim 1,where the heating comprises maintaining the reaction mixture at atemperature of from 100° C. to 350° C. for a period of at least 4 hours.10. The method of claim 9, where the heating is performed in anautoclave.
 11. The method of claim 9, where the combining comprises:mixing the polar organic solvent with the dopant nonmetal source to forma first mixture; adding the titanium source to the first mixture to forma second mixture; and adding the metal salt to the second mixture. 12.The method of claim 11, further comprising adding water to the secondmixture.
 13. The method of claim 9, further comprising removing aprecipitate from the reaction mixture after the heating.
 14. A method ofmaking a catalytic composition, the method comprising: combining atitanium source and a dopant nonmetal source comprising at least onenonmetal selected from the group consisting of boron, nitrogen, sulfurand fluorine with a polar organic solvent to form a first mixture;adding a metal salt different from the dopant nonmetal source and notincluding titanium to the first mixture to form a reaction mixture;heating the reaction mixture at a temperature of from 50° C. to 250° C.for a period of at least 4 hours; removing a precipitate from thereaction mixture; and calcining the precipitate, thereby forming acatalytic composition comprising titanium, the metal other thantitanium, the dopant nonmetal, and oxygen.
 15. The method of claim 14,further comprising adding water to the first mixture.
 16. The method ofclaim 14, where the titanium source is selected from the groupconsisting of titanium(IV) halide, titanium(IV) alkoxide, titanium(IV)nitrate, and titanium(IV) oxysulfate; and the metal salt comprises anion of a metal selected from the group consisting of calcium, cobalt,nickel, copper, gallium, strontium, yttrium, zirconium, palladium,silver, tin, lanthanum and platinum.
 17. A method of making a catalyticcomposition, comprising: combining a polar organic solvent with a dopantnonmetal source comprising at least one nonmetal selected from the groupconsisting of boron, nitrogen, sulfur and fluorine to form a firstmixture; adding a titanium source to the first mixture to form a secondmixture; adding a metal salt different from the dopant nonmetal sourceand not including titanium to the second mixture to form a reactionmixture; and heating the reaction mixture in an autoclave at atemperature of from 100° C. to 350° C. for a period of at least 4 hoursto form a catalytic composition comprising titanium, the metal otherthan titanium, the dopant nonmetal, and oxygen.
 18. The method of claim17, further comprising adding water to the second mixture.
 19. Themethod of claim 17, where the titanium source is selected from the groupconsisting of titanium(IV) halide, titanium(IV) alkoxide, titanium(IV)nitrate, and titanium(IV) oxysulfate; and the metal salt comprises anion of a metal selected from the group consisting of calcium, cobalt,nickel, copper, gallium, strontium, yttrium, zirconium, palladium,silver, tin, lanthanum and platinum.